Home is a special place and the owners leave no stone unturned to make it a luxurious and comfortable space. When it comes to furniture, the demand for elegant and luxurious furniture pieces have seen a rise. The velvet-upholstered sofa is in trend due to its rich texture, elegance, and timeless appearance. This has made the manufacturers and furniture designers understand the manufacturing process of velvet luxury sofa.
The Ultimate Guide to Understand the Manufacturing Process of Velvet Luxury Sofas
Whether you are a designer or a manufacturer, here are the steps to help you understand the manufacturing process of luxury sofas with velvet upholstery for modern homes.
1. Understanding the Aesthetics
The first thing you need to do is understand the aesthetics. Velvety texture is soft and subtle known for adding sophistication to the interior space. When it is wisely paired with modern or minimalist design, a normal sofa turns into an artistic piece. A velvet luxury sofa offers visual depth, softness, comfort, versatility, and elegance. Manufacturing it in the right manner will help you in creating a masterpiece which your customers will surely love.
2. Designing the Sofa
Once you understand the texture, the next step is designing a luxury sofa. Begin with defining style, how you want it to be? A velvet sofa generally features thin armrests, metallic legs, low-profile backrests, and sleek silhouettes. The sizing of the sofa matters as it helps in ensuring the comfort level of the user. Different measurements comprise of seat depth, arm height, back height and cushion firmness. You can make use of 3D design tools such as SketchUp or AutoCAD to design a frame or patterns digitally.
3. Constructing the Frame
The completion of design is followed by frame construction. The frame of the sofa must always be robust as it determines the durability and strength of the sofa. When constructed the frame, hardwood such as oak, teak or beech is used to build it as these types of wood are resistant to cracking and warping. To create the joints, dowel joints or mortise and tenon can be used for load-bearing areas. Double-dowel joints can be used to ensure stability in arms and legs of the sofa. The corners can be reinforced using the glue and metal brackets.
4. Spring & Cushion System
When it comes to spring, 8-way hand-tied coils or Sinuous (S) Springs are known to provide superior support and bounce to the sofa. The former coils are considered as a hallmark of high-end furniture and are labour-intensive. The cushion add is generally a high-resilience foam core wrapped in Dacron which gives both a structure and plushness to the sofa. The ultra-luxury sofas use multi-density foam combinations or memory foam layers.
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5. Selecting Velvet Upholstery
There are different types of velvet such as cotton velvet, silk velvet, polyester velvet, and embossed velvet. Cotton velvet gives a soft and matte appearance to the sofa but is less durable. The polyester velvet is stain-resistant, durable and ideal for family usage. Silk velvet can be used to give a premium appearance to the sofa while embossed or crushed velvet gives a uniqueness to the sofa design.
6. Upholstery Process
The upholstery process involves pattern making, padding, stretching, sewing cushions and tufting. In pattern making, the fabric is cut as per need followed by padding in which the wooden frame is covered by foam and batted for smooth edges. The velvet is tightly attached using the upholstery-grade staplers. The cushion covers are stitched using the industrial machines with hidden zippers for easy maintenance. Finally, hand-tufted buttons or piping are added to give vintage-luxe look to the sofa.
7. Finishing Touches
The finishing touch is given to the sofa by polishing the metallic legs into gold, black or giving it a wooden look. A decorative touch is added through contrast stitching, nailhead trims and velvet piping. Cushions are added to make the sofa more comfortable and stylish.
8. Quality Control
Once the luxury sofa is ready, it goes through a quality check to make it showroom ready. The stitching is checked for consistency especially at the curves. It is ensured that the velvet direction is aligned and smooth. Tests are conducting by sitting to test cushion resilience and suspension. The fabric is lightly brushed to check that it doesn’t shed out.
9. Packaging and Transport
Velvet sofa requires gentle packaging and transporting to protect it from creasing. Breathable padding and covers can be used to carry it securely from one place to the other. Avoid plastic wrapping for longer duration and protect legs and corners with foam. If you are shipping it disassembled, provide clear assembly instructions and touch-up kit.
10. Marketing Velvet Sofas
You need to market the product well once it is ready to ensure that you get more orders and correct price. You can do so by highlighting the craftsmanship and the materials that you have used. You can photograph it well and get it displayed on your website or sites showcasing modern interiors. Always remember to cover the customization option that you are offering and showcase the furniture as a long-term investment as it is durable. Collaborate with architects and interior designers to have a wider reach.
Hope, these steps were helpful. However, Rigid Industries is the best furniture manufacturer company in Dubai offering unmatched luxury sofas at reasonable prices. Visit the store now to add timeless appeal to your space.